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Internal Transport Solutions and Systems


Modular Air caster systems

A set consists of the following:

  • Air casters: The capacity of the Air caster is determined by the diameter and the membrane’s working pressure. You can also choose from different types of Air casters, depending on your situation
  • Support plates: Air caster elements are attached to plate modules that help the air transfer from the air hose to the membrane and for firmness between the object to be moved and the caster element.
  • Landing pads: Mounted on the support plate, these pads protect the Air caster element even if it is not in use.
  • Air regulator manifold: This manifold helps distribute air from the compressor between the different Air casters. Each caster can be adjusted individually, which is especially useful when the center of gravity is not in the middle.
  • Supply hose: The hose between the air source and the air regulator manifold is available in any length. However, pressure loss comes into account for longer lengths, which can be solved by choosing a thicker hose as the required length increases.
  • Distribution hose: The hoses between the air manifold and the support plates can be ordered in any length.

With a suitable floor, Air casters offer a near frictionless way to move machines, production tooling and other heavy objects. A wafer-thin air film causes the weight to float, after which you can move it with one thousandth of the resistance. This means that you need 1 kg of force to move 1.000 kg of weight. A modular Air caster system contains everything you need to get started with Air casters, making it the most economical configuration to move heavy loads.

Would you like to know more about Modular Air caster systems, or personal advice?

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Air planks

The advantages of Aerofilm Air planks:

  • Did you know that you can also install a drive in your Air plank to control your Air plank remotely? This makes hard to reach elements more accessible and movement of heavy weights even safer and more ergonomically.
  • Did you know that with our Gap Crossers you can also move over small cracks, gaps and joints? This is a frequently chosen type of air caster when moving theater stages or seating modules in sports halls, for example.

An advantage of Air casters is that very little free space is needed to move a machine. If an Air caster can be integrated under the machine, often only 10 mm free space is necessary. Even if there is a need to slide a complete module underneath the object to be moved, only one inch of space is needed in many cases. If you want to use Air casters for multiple setups, but do not want to integrate the casters, it can be hard to reach the Air caster locations under the machine or seating stands. Aerofilm has developed an Air caster plank system for this purpose.

This system consists of at least two Air planks. Each plank has two integrated Air casters. By sliding the Air plank under the machine, the Air casters can also be positioned at places that would otherwise be difficult or impossible to access. The Air planks are available in different sizes. The width is equal to the diameter of the caster and can then be supplied in any desired length. The principle of the Air plank can be used with any caster type. The length of the plank depends on the weight to be moved. If the standard width or thickness is not suitable for your transport issue, our engineers can always help you find a custom-made solution.

Would you like to know more about Air planks, or personal advice?

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Air pallets

Move weights safely

Safety is a priority in every production environment. When moving with an Air pallet there is a safety lever that opens the air supply. When let go, the supply will close and interrupt the air film. The Air casters will deflate, and the cargo will immediately stop moving, slowly landing back on the ground. This makes movements with Air casters extremely safe.

A standard pallet truck has a capacity of approximately 1.500 kg. With Air casters, an Aerofilm Air pallet can easily handle a capacity of up to 5.000 kg manually. With a drive, 20.000 kg is possible. This makes the Air pallet not only an alternative to pallet trucks, but also a serious and often cheaper alternative than a forklift.

Our Air pallets are available in different sizes and equipped with different types of Air casters. Our experts are happy to help find the right solution for your needs.

Would you like to know more about Air pallets, or personal advice?

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Roll mover

Air casters have no limitations in capacity, whether you want to move a 500 kg roll of tissue paper, or a subsea 500.000 kg power cable. We have a standard solution for rolls up to 10.000 kg. It is available in different sizes, both in length and roll diameter. Depending on your situation, you can choose different Air caster types. Our engineers are happy to recommend solutions for larger rolls, reels or cable baskets. In addition we recommend working with a drive, you can also opt for an additional lift or even the option of a hose reel in the transporter.

Would you like to know more about a Roll mover, or personal advice?

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Portable rigging kit

Aerofilm portable Air caster systems benefits:

  • Economical: Costs less than most any other internal logistics option.
  • Safe:Safety is our priority — and should never be ignored when moving heavy weights.
  • Ready to use: Get ready to start moving within minutes.
  • Widely deployable: Suitable for weights up to 24.000 kg.
  • Easy to carry: Everything is stored in our proprietary transport box.
  • Quick delivery: Available within a few days.

Whatever your moving needs, Air casters can provide an answer. With compressed air alone, the largest weights can float. As a result, friction is virtually eliminated, and large weights can be moved easily and safely.

Based on our best-selling Air caster, we put together a portable transport system that is easy to store in its transport box (on wheels) and take anywhere. This set is suitable for weights up to 24.000 kg and supports the majority of most common movements. This set also costs a fraction of other solutions that move similar weights. Especially for industrial movers this set is indispensable. You can get started within minutes and the set is protected in its crate, helping it last for many years.

Would you like to know more about portable Air caster systems, or personal advice?

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Air Drives

It is important that the drive you choose has enough power to guarantee the mass can be stopped quickly. In addition to the mass, the moving speed and any slope in the floor are also variables to consider when choosing a drive. Our experts can help you find the right one.

Internal or external

You may already have an external solution available. A forklift or pull tugger can be a great solution as an external drive. Especially if the turning circle and the accuracy (and availability) are sufficient. If your forklift cannot reach the end location because it is not accessible or due to gas emissions, an air tugger is an excellent solution. This drive is connected to the frame or object to be moved with a tow bar that allows you to move, control and position the mass accurately. The air tugger works completely pneumatically. Any additional power beyond compressed air is not required and there will be no gas emissions. For integrated drive solutions, we can also help you decide on the pneumatic drives. Our engineers are happy to help you make the right choice.